Chip-free cutting without compromise: Orbital Cutter OC
- Precise, perpendicular cuts without chips and product deformation
- Adaptable to diameter, blade systems, and line integration
- High effectiveness thanks to intuitive operation and modern servo technology
Maximize Your Production Efficiency!
Dimensionally stable cutting of rotationally symmetrical products
In industrial series production, clean, repeatable cutting is crucial – especially for rigid, rotationally symmetrical products like rubber, plastic, or aluminum composite pipes. The Orbital Cutter OC was developed precisely for this: It enables chip-free, dimensionally stable cuts without material distortion – reliably and with process stability. Quality remains constant, post-processing is eliminated, and scrap is significantly reduced.
The cutting principle is based on an orbital movement, where no radial forces act on the product. Even with sensitive or thin-walled materials, the shape remains exactly preserved. This makes the OC ideal for demanding production requirements – even with complex material combinations and changing product formats.
Chip-free, dimensionally stable cut without post-processing
Adaptable to changing diameters and materials
Easy operation and line integration
Increase productivity, reduce scrap – That's what the Orbital Cutter OC delivers
The Orbital Cutters OC are equipped with the latest generation of servo technology and designed for quick changeovers during ongoing operation. Operation is via a clearly structured control, optionally with user and recipe management. Integration into existing systems is as easy as combining with caterpillar pullers or picking units – all from a single source.
Chip-free
The cutting unit works absolutely cleanly – without chips, without contamination, without post-processing. This protects the product, reduces maintenance times, and increases overall equipment effectiveness.
Deformation-free
The orbitally guided cutting movement prevents any radial load. This guarantees dimensionally accurate, right-angled cuts – even with sensitive or thin-walled products.
Quick changeover
Tool-free blade changes and freely adjustable cutting parameters ensure that format changes can be implemented quickly and without production stops. This saves time and increases flexibility.
Why leading industrial companies rely on us
Experience
25 years of experience in the development of extrusion downstream machines, special machines, and welded assemblies
Trust
Our machines are used worldwide in leading production facilities.
Reliability
Robustly built and designed for decades of reliable operation
Individuality
Variable designs, finely adjustable processes, and well-conceived special solutions.
Functions and features of our Orbital Cutter OC
The Orbital Cutter OC works chip-free and without any deformation – reliably, precisely, and with process stability. Its orbitally guided cutting movement acts without radial forces on the product and enables right-angled cuts with consistently high dimensional accuracy – even with changing diameters or sensitive geometries.
- Servo-synchronized cutting process with automatic adaptation to production speed
- Millimeter-precise blade adjustment during operation – without machine stop and without tools
- Freely parameterizable: cutting speed, inner and outer diameter, blade type
- Optional with user management and recipe control for reproducible results
- Integrable into higher-level controls via common industrial bus systems
- Robust, powder-coated machine base from our own production
- Swipe to the side
| OC-40 V3 | OC-75 V3 | |
|---|---|---|
| Max. Product Dimensions | 39 mm | 75 mm |
| Max. Blade Revolutions | 1000 rpm | 1000 rpm |
| Cutting Lengths | 50 - 10,000 mm | 50 - 10,000 mm |
| Cutting length resolution | 0.1 mm | 0.1 mm |
| Cutting Frequencies (depending on cutting length and production speed) | 90 cuts/min | 70 cuts/min |
| Blade Adjustment | electric | electric |
| Electrical Connection Power | 3.5 kW | 3.5 kW |
| Dimensions (L x H x W) | 2050 x 1550 x 625 mm | 2450 x 1520 x 810 mm |
| Cutting Motor | Servo drive | Servo drive |
Further options on request.
FAQ - Frequently Asked Questions
The OC is designed for rotationally symmetrical products with high dimensional stability – e.g., plastic, rubber, and aluminum composite pipes. It also processes difficult material combinations safely and precisely.
Thanks to individually adaptable mold sets and freely configurable parameters, the orbital cutter can be easily adjusted to different diameters and formats – quickly and without long downtimes.
The combination of servo-synchronized movement and decoupled cutting speed ensures maximum dimensional accuracy and repeatability with every cut – even at high cycle rates.
The user interface is intuitive and can be equipped with user and recipe management. This reduces training times and sources of error in the operating process.
Maschinenbau Bardowick also supports you beyond commissioning with individual support, spare parts supply, training, and optional maintenance contracts – including remote diagnostics if desired.
Efficient production starts with a good decision. Let's talk!
Contact your contact person now for a non-binding consultation!
Andreas Kausch
Tobias Rupp
Sebastian Schulz